American Standard Pressure Self-Sealing Globe Valve PJ41

Specifications

It is called the path 1/2″~16″(DN15~DN400)
Pressure rating CLASS 600~CLASS 2500(PN100~PN420)
Temperature range -29°C~500°C
Connection Butt welded type, flange type
Main material Carbon steel, alloy steel, stainless steel, A105N, WCB, F11, WC6, F22, WC9, F321, F347, CF8C
Interior materials F6a, F321, F347, Gr660, etc
Sealing surface material STL
How it works Handwheel, bevel gear, electric, pneumatic, etc

Technical specifications

High-pressure hydrogenation gate valve
Design criteria JB/T 11484、NB/T 47044、GB/T 12224、GB/T 12235、JB/T 7746、ASME B16.34、AP|623、API602、BS 1873
Structure length GB/T 12221、ASME B16.10
Flange connection GB/T 9124.1、HG/T 20592、ASME B16.5
Butt weld connection GB/T 12224、ASME B16.25
Material requirements: NACE MR-0103、NACE MR-0175
Pressure test and inspection GB/T 26480、GB/T 26481、API598、IS0 15848-2

Structural features:

Yuanda high-pressure hydrogenation globe valve has the following characteristics:

 Pressure self-sealing valve cover.

 Optional double packing with separator rings.

 The carbide layer in the contact area of the sealing ring ensures reliable pressure self-sealing performance.

 Valve identification, valve seat sealing surface overlay or Steite drill-based carbide overlay weld to make wear resistance, high temperature resistance, corrosion resistance, good friction resistance, long service life.

 The stem has been quenched and tempered and surface nitrided, which has good friction resistance and corrosion resistance.

 Medium and large diameters can be bypassed or designed as double disc structures (high and low).

 The electric valve is equipped with a valve electric device, which has the characteristics of small shell, light weight, complete functions, beautiful appearance, etc., and can be used with the program control computer, or the electric device can be selected according to the user’s requirements.

Structural diagram of high-pressure hydrogenation gate valve

Parameter information

01. Valve body 02. Disc 03. Disc gland 04. Stem 05. Bonnet 06. Seal ring 07. Stainless steel gasket 08. Four-open snap ring 09. Packing 10. Packing sleeve 11. Packing platen 12. Bracket 13. Drive device 14. Dust cover 15. Bolt 16. Nut

Design features:

▶ The basic principle of how pressure sealing valves work

⊙ The tendency of valve bonnets A and B to move up or down when the pressure changes.
⊙ C system pressure.
⊙ D Sealing force due to system pressure + bolt preload.
⊙ The higher the internal pressure, the greater the sealing force, and the better the sealing performance.

▶ High-pressure hydrogenation gate valve packing seal structure

⊙ Increase the packing depth and quantity of packing to improve the sealing performance of the packing material.
⊙ Fillers are selected from domestic first-line brands, or even imported brands, such as Shandong Binzhou and GARLOCK, to improve the quality of fillers.
⊙ Improve the assembly process, because the flexible graphite ring is relatively loose from a microscopic point of view, each packing material is pre-compressed before assembly, and each packing material is compacted by a special tool with a pressing force of 28MPa, and then assembled, so it can maintain a long seal.
⊙ Improve the structure of the packing part, place two circles of graphite + stainless steel packing at the bottom of the packing box, to use its high strength (compared with pure flexible graphite ring) characteristics to prevent graphite from being squeezed into the valve cavity and outside the valve, add three more circles of pure flexible graphite on the packing, use the lubricity of flexible graphite to reduce the friction on the valve stem and reduce the opening torque of the valve, and add two more circles of graphite packing to the upper part of the flexible graphite ring, so as to superimpose the placement, which plays a multi-level sealing effect of the packing. Improved stem packing sealing performance.

▶ Self-sealing structure of high-pressure hydrogenation gate valve

⊙ The connection between the valve body and the valve cover adopts a pressure self-tightening sealing structure, and the wedge-shaped sealing ring and the four-open ring are combined to achieve long-term sealing.
⊙ A stainless steel gasket is added to the upper part of the wedge sealing ring to make the contact force between the four-open ring and the sealing ring more uniform, and prevent the deformation of the sealing ring due to uneven force under high pressure.
⊙ The corresponding part of the valve body is hardfacing cemented carbide, forcing the sealing ring to deform under high pressure to achieve reliable sealing, and the higher the pressure, the more reliable the seal.

▶ High-pressure hydrogenation gate valve stem process

⊙ The stem is forged in one piece. Suitable for high temperature and high pressure working conditions, due to the unstable temperature of the medium, may cause a certain temperature difference, the overall forged valve stem head has high tensile strength, and the increase in tension when the valve plate is opened will not cause the valve stem head to break, resulting in the valve disc falling into the valve body and unable to function.
⊙ The stem is heat treated to meet the performance requirements of the design. The valve stem is all processed by CNC machine tools, using special processing technology to ensure the roughness, coaxiality, straightness and other design requirements of the valve stem; The opening torque of the valve is also a very important indicator of the performance of the valve, the improvement of the valve stem accuracy and the improvement of the quality of the packing material, can effectively reduce the closing torque of the valve, so that the valve operation is flexible.
⊙ The valve stem thread adopts rolled trapezoidal thread to improve the strength of the thread and the transmission performance of the thread.
⊙ The valve is equipped with an upper sealing structure, when the packing fails, the upper seal structure can effectively play a role in safety sealing and ensure the reliability of the valve seal. Our company has mature experience in the selection of valve stem materials, the control of mechanical properties, and the guarantee of processing accuracy and good valve operation performance.

Dimensional data

High pressure hydrogenation shut-off valve

The shut-off valve for high-pressure hydrogenation device is a kind of shut-off valve suitable for high-pressure hydrogen working conditions such as hydrogen (containing hydrogen sulfide), hydrogen refueling gas, and hydrogen refueling products (containing hydrogen sulfide). For the valve with nominal pressure ≥PN160 or Class900 and nominal size ≥DN50, it is designed as an internal pressure self-sealing structure, and the corresponding part of the inner cavity of SS+ flexible graphite or metal sealing ring is placed in the middle cavity with hardfacing cemented carbide.

$999,999.00

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Features & Compatibility

The shut-off valve for high-pressure hydrogenation device is a kind of shut-off valve suitable for high-pressure hydrogen working conditions such as hydrogen (containing hydrogen sulfide), hydrogen refueling gas, and hydrogen refueling products (containing hydrogen sulfide).

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